BLE IoT Device – BT840X Based

This project is a battery-powered IoT device based on the Fastel BT840X (nRF52840) with USB-C charging and an 8-pin connector for external peripherals. Designed for low-power operation and BLE connectivity, it was developed in Altium and manufactured as a compact prototype for real-world IoT applications.

This project showcases the design of a battery-powered IoT device built around the Fanstel BT840X module, which integrates the Nordic nRF52840 SoC with Bluetooth 5.0 capabilities. The board was designed for low-power operation, rechargeable over USB-C, and supports external connectivity through an 8-pin interface for switches and peripherals. With its compact and modular design, the device can be adapted for a variety of IoT applications such as wearables, smart sensors, and portable controllers.

Key Features

  • Fanstel BT840X Module (nRF52840 SoC) providing BLE 5.0 connectivity.
  • Battery-Powered Design with integrated USB-C charging.
  • 8-Pin Connector for attaching external switches, sensors, or custom peripherals.
  • Low-Power Operation suitable for portable and continuous IoT use cases.
  • Compact PCB Layout optimized for manufacturability and modularity.

My Contribution

  • Designed the schematic and PCB layout in Altium Designer, ensuring optimized RF performance and stable power delivery.
  • Implemented battery management and USB-C charging circuitry for reliable portable operation.
  • Integrated an 8-pin peripheral connector to provide flexible I/O options.
  • Oversaw the fabrication and assembly of prototypes and carried out functional testing.
  • Documented system behavior and validated wireless performance in real-world testing.

Learning Outcome

This project expanded my expertise in BLE-based IoT hardware design, battery management systems, and modular peripheral interfacing. It also highlighted my ability to design compact, power-efficient systems ready for integration into real-world IoT solutions.

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